Lower hidden costs.
The smaller the area, the lower the cost.
1 of 5 cost blocks shown
A rush order comes in.
- DetectDigital twin
The digital twin shows which orders, due dates and capacities are affected.
- CalculateAgent
The agent computes new sequences and checks machines, people and material together.
- RescheduleAgent + your team
Zentio proposes a workable plan and explains the changes. Your team approves it.
Less manual rescheduling.
Your team decides on priorities instead of moving individual operations by hand.
Material for the next order is missing.
- DetectDigital twin
The twin detects where missing material would leave a machine idle.
- CalculateAgent
The agent looks for orders that can run now and checks material, setup times and available operators.
- RescheduleAgent + your team
Zentio pulls a suitable order forward and shows what that changes for other due dates.
Free machines put to work.
Orders that can run fill avoidable gaps, with setup effort and due dates in view.
A qualified operator is absent.
- DetectDigital twin
The twin shows which operations are blocked and who holds which qualifications.
- CalculateAgent
The agent checks alternative assignments and sequences for the available teams and shifts.
- RescheduleAgent + your team
Zentio proposes who can take over which runnable tasks. Your team confirms the new assignment.
Less paid waiting time.
Zentio assigns available staff to suitable tasks instead of leaving them waiting on blocked work.
An order is about to slip into an extra shift.
- DetectDigital twin
The twin surfaces where regular capacity falls short and which due dates are at risk.
- CalculateAgent
The agent compares other sequences and available resources before you schedule extra hours.
- RescheduleAgent + your team
Zentio proposes a feasible alternative. If capacity still falls short, Zentio puts the extra demand to your team for a decision.
Avoid unnecessary premiums.
Zentio checks existing capacity first. Overtime stays a deliberate decision.
A bottleneck puts a committed date at risk.
- DetectDigital twin
The twin detects affected orders and their dependencies across the whole plan.
- CalculateAgent
The agent compares priorities and alternatives, including the knock-on effect on other customer orders.
- RescheduleAgent + your team
Zentio proposes an adjusted plan and flags dates that no longer hold, before you make further commitments.
Fewer avoidable delays.
Zentio reschedules critical orders deliberately and cuts the follow-on cost of late deliveries.