Your customers raise their build rates, but material and parts arrive late, outside processes take longer than planned and qualified people are scarce. Zentio is the agentic manufacturing OS: its agents flag idle capacity and waiting lots, weigh a second machine against upskilling and draft a plan you approve.
Zentio works alongside the ERP, MES and quality system you already run and reads your orders, routings and machine states from them.
Material arrives late or a lot stays longer at the heat treater. Only suppliers your customer has approved can step in.
The scheduling agent follows the delay through the rest of the routing and drafts a new sequence for you to approve.
Explore planning and schedulingSpecial processes and inspection need qualified people, and one lapsed qualification takes someone off the plan. The records for your next audit sit in a spreadsheet.
Zentio proposes only qualified people for each shift and warns you before a qualification lapses. It exports the matrix as it stood on your audit date.
Explore qualificationsA customer raises its build rate or a defense framework agreement comes without firm quantities. You still have to decide on shifts, machines and new hires now.
Zentio sets demand against capacity months ahead and compares each option with its cost before you commit.
Explore long-term planningOnly a few experienced people know how to make your most difficult parts. Several of them retire in the coming years.
Zentio keeps their rules and setup sheets in a knowledge graph. Your team confirms every entry, and whoever runs the job next finds them at the terminal.
Explore knowledge managementLot 118 returns from heat treatment 3 days late. The scheduling agent puts it on 5-axis 2 in draft v31 and moves lot 122 to 5-axis 1.
Zentio lists every shift that depends on a lapsed or expiring qualification.
Zentio runs on the Agentic Twin, a dynamic model of your machines, qualified people, material, process knowledge and open lots, including the ones at outside processors. Specialist agents share it to schedule work, staff shifts and plan capacity.
Inside the Agentic TwinPlanners, shift leads and operators set the rules and make the decisions Zen brings to them.
Zen answers questions, handles routine work within the rules you set and asks your team for every decision beyond them.
They do the work behind each answer: scheduling, scenarios, staffing or master data.
It holds everything from machine states to the rules your team confirms.
Your ERP, MES, machines and Excel files stay in place and feed the Agentic Twin with orders, routings and machine states.
Each pass leaves the Agentic Twin more precise.
Zen reads the Agentic Twin to show what changed, which delivery dates are at risk and where you lose time and capacity. Each answer keeps recorded facts apart from assumptions.
Zen · Agentic Twin
The agents compare your options with their cost, test each one against likely disruptions and draft the next move for your team to approve.
Specialist agents · Your team
Stop reasons, actual times and the rules your team confirms flow back into the Agentic Twin. The master data agent proposes new planned times when the actuals drift.
Master data agent · Knowledge graph
Zentio reads orders, routings and resources from ERP systems such as SAP, Microsoft Dynamics 365, Infor, Proalpha and abas. During your evaluation, we confirm how outside processing orders and their return dates reach Zentio.
No. Your ERP, MES and quality system stay in place. Zentio reads orders, routings and machine states, adds terminals and screens where your team needs them and writes changes back only along a path you agree on with us. Inspection results, NCRs and certificates of conformity remain in your quality system.
Zentio stores your data in Germany, or in another region if you prefer, is GDPR compliant and reads only what your team allows. ISO 27001 certification and the TISAX assessment are in progress. Zentio works with all common large language models, or with one you host yourself. Your data is never used to train the models. During your evaluation, we agree with you on how export control applies and keep all classified material out of scope.
We start with one cell and one question, such as whether the cell can carry a higher build rate or a new defense order. We work from that cell’s orders, routings, resources and shift calendars.
See how Zentio helps your team work through it.
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