Minimum changeover on SMT, new-product ramp protected.
High SKU counts, sequence-dependent SMT setups and single-sourced parts that move to allocation between releases make every plan fragile. Zentio holds a live model of every line, feeder and approved alternate, sequencing for minimum changeover while it reschedules around shortages and protects the line slots each new-product ramp depends on.
Higher OEE on SMT lines from minimum-changeover batching that cuts feeder swaps and reflow setup time.
Fewer unplanned changeovers as predictive sequencing replaces manual run ordering.
Faster new-product ramp through scheduling that reserves launch slots and rebalances mainstream load.
High board mix drives constant feeder swaps and reflow setup changes, so hand-ordered runs lose hours of line time to changeover that a tighter sequence would recover.
Single-sourced parts move to allocation without warning, stranding work orders that were schedulable a shift earlier.
Each launch needs clean line slots and certified operators while mainstream volume still has to ship on time.
Zentio groups runs by feeder load and setup similarity to recover hours of SMT line time every week.
The twin holds every approved alternate and reschedules the moment a reel slips into allocation.
Ramp slots and operator certifications are reserved up front, so new lines start on schedule and mainstream volume keeps shipping.