Many products share the same few lines, promotions bring peaks and no run starts without its packaging. Zentio is the agentic manufacturing OS: its agents test each promotion against your line capacity, surface the time that changeovers and short stops cost you and draft every plan and roster for your sign-off.
Your retail orders sit in the ERP, and your setup matrix often lives in Excel. Zentio reads both and receives line states from your MES or, on lines without one, straight from the machines.
Retailers confirm promotion volumes late and the printed packaging often arrives only days before the run. Each short delivery counts against your service level.
The scheduling agent replans when a quantity changes or packaging arrives late. It shows which delivery dates hold before your planner approves the draft.
Explore planning and schedulingFor gift sets and seasonal products, you reserve lines and crews months ahead on a forecast. When retailers then order more or less than expected, capacity runs short or sits idle.
Zentio sets demand against each line’s capacity, month by month. It shows what a Saturday shift or upskilled operators would cost before you commit.
Explore long-term planningOnly your own setup technicians can change a line over. Agency workers fill the gaps and each one needs safety training first.
Zentio plans every shift from the production schedule and proposes a setup technician for each changeover. It flags any agency worker whose safety training is still pending.
Explore shift planningThe labeler keeps stopping and the next run starts late. The plan still shows it on time.
Zentio reads each line’s state and asks for the stop reason at the terminal, so your planner sees the delay at once. The master data agent proposes new changeover times when the actuals drift.
Explore the shop floorThe scheduling agent moves the regular shower gel into the early shift and places the promo pack right after it, so only the pack changes. The plan stays a draft until you approve it.
Zentio proposes a setup technician for the promo pack changeover and flags the agency worker whose safety training is still pending. The roster goes live only when you publish it.
The Agentic Twin is a dynamic model of your lines, products, packaging, people and orders. Your changeover rules and your setup technicians’ experience sit in its knowledge graph. Specialist agents work from that model to draft every plan, from the run sequence to the roster.
Inside the Agentic TwinPlanners, shift leads and operators set the rules and make the decisions Zen brings to them.
Zen answers questions, handles routine work within the rules you set and asks your team for every decision beyond them.
They do the work behind each answer: scheduling, scenarios, staffing or master data.
It holds everything from machine states to the rules your team confirms.
Your ERP, MES, machines and Excel files stay in place and feed the Agentic Twin with orders, routings and machine states.
Each pass leaves the Agentic Twin more precise.
Zen reads the Agentic Twin to show what changed, which delivery dates are at risk and where you lose time and capacity. Each answer keeps recorded facts apart from assumptions.
Zen · Agentic Twin
The agents compare your options with their cost, test each one against likely disruptions and draft the next move for your team to approve.
Specialist agents · Your team
Stop reasons, actual times and the rules your team confirms flow back into the Agentic Twin. The master data agent proposes new planned times when the actuals drift.
Master data agent · Knowledge graph
Yes. Zentio reads them from your ERP as sales orders, along with your routings and resources. During your evaluation, we confirm how often they sync and how EDI orders and promotion forecasts reach Zentio.
No. Your ERP stays the system of record for orders and your MES, if you run one, for confirmations. Zentio adds terminals and screens at your lines and writes changes back only along a path you agree on with us.
Zentio stores your data in Germany, or in another region if you prefer, and is GDPR compliant. ISO 27001 certification and the TISAX assessment are in progress. Zentio works with all common large language models, or with one you host yourself. Your data is never used to train the models. Your team decides which orders and forecasts Zentio reads.
Yes. Zentio connects to machines with an OPC UA interface, and your team records each run and the reason for every stop at the terminal. During your evaluation, we confirm the signals and the connection for each line.
Bring one question, such as whether next month’s promotions fit on your lines. Add the data behind it: retail orders, routings, your setup matrix and shift calendars.
See how Zentio helps your team work through it.
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