Consumer Goods · Spray bottleFig. 01
FILLHEIGHT 252⌀ 68NOZZLETRIGGERDIP TUBE28-410 NECKSHROUDSpray bottleHDPE · PPZENTIOFMC-SPR-05SCALE 1:1
Industry · Consumer Goods

Ship on time and in full, even when promotions rewrite the plan.

Major retailers tie their supplier scorecards to on-time, in-full delivery and deduct chargebacks on every miss, while promotions, order amendments and high product variety rewrite the plan by the hour. Zentio holds a live twin of every line, run and crew, rescheduling around each demand swing and pacing production to real orders so shipments leave on time, in full and without excess stock.

[01] Impact
OTIF delivery
30%

Higher on-time, in-full delivery as Zentio reschedules continuously and catches each slip before its due date.

Changeover time
28%

Less changeover time as Zentio sequences a high-variety line by setup similarity instead of demand order alone.

Finished-goods stock
20%

Lower finished-goods inventory as Zentio paces production to confirmed orders and the latest forecast.

[02] Challenges & solutions
Challenges
Retailer service-level penalties

Grocery and mass retailers hold suppliers to 95 to 98 percent on-time, in-full delivery and deduct chargebacks on every miss, so a short shipment costs margin and repeated misses put the listing at risk.

Promotional demand swings

Promotions, seasonal peaks and last-minute order amendments concentrate demand into narrow windows that manual planning cannot reabsorb in time.

Build-ahead write-off risk

Producing ahead of an uncertain promotional forecast strands date-coded and promotion-specific stock that is written off when the offer ends, while producing short misses the delivery window.

How Zentio helps
Service-protecting replans

Zentio reschedules across every line continuously to defend each delivery date, heading off chargebacks before a shipment can slip.

Promotion-aware scheduling

The twin absorbs promotional and amendment spikes in seconds, repositioning runs across lines to cover the peak window.

Demand-paced production

Zentio paces each run to confirmed orders and the live forecast, and schedules oldest stock out first, so a promotion is covered without leaving date-coded or promotional packs to expire.

Get started

Start with a proof of value on your own data.

See the productivity potential of your operations in under 2 weeks, without any disruptions.